• Continuous monitoring and measurement of the melt pool geometry using a MWIR infrared camera (1.1 um – 5.0 um)
• Closed-loop control of the laser power during the complete process, ensuring quality and repeatibility.
• Compatible with most of laser optics and powders
• Easy mechanical integration and quick configuration
• Consistent operation, no need of reconfiguration during the process
• Main applications: LMD and cladding
• More info: www.clamir.com

• Components: Infrared camera with real-time processing electronics and waterblock; Connection box, multi I/O cable (10 m), power supply (24 VDC); Software package for system configuration, datalogging and log files analysis; Infrared emmiter for optical calibration
• Process compatibility: LMD process (Laser Metal Deposition); Cladding
• Optical compatibility: Transmission of infrared signal (above 1.1 um) from the process area to the optical port is required
• Material compatibility: Steel powder, Stainless steel powder, Stellite powder, Inconel, others
• Laser power control: Analog signal output for laser power control, 0 VDC - 10 VDC
• Dimensions (mm): Infrared camera: 88 mm x 60 mm x 92 mm; Connection box: 124.5 mm x 102 mm x 28 mm
• Weight: 0.5 kg
• Power supply: 24 VDC, 6 W
• Imaging lens: Configurable for customer's configuration
• Mechanical enclosure (camera): IP67 rated mechanical enclosure with embedded heatsink; Embedded waterblock for air /water cooling
• Mechanical interface to laser optics: C-mount thread with counterthread for tight adjustment
• Field of view & resolution per pixel: Dependent on the optical system installed in the laser head and diameter of the noozle
• Infrared camera: VPD PbSe camera, 64x64 pixels (pixel size: 50 microns); MWIR response (1 -5 um), frame rate 1000 images per second
• Communication interface: Gigabit Ethernet (RJ-45)
• Software: CLAMIR Acquisition and Configuration SW v.2.0; NIT Visualization SW v.2.1
• Minimum requirements: PC with processor i5, RAM memory: 8 GB; Hard disk available: 1 GB, O.S.: Windows 10 or later (32/64 bits)
• Process control: Selectable modes: Automatic, Manual
• Process configuration: Selectable process configuration: Tracks, Continuous;
• Indicators: Melt pool width, Laser power, Infrared image, Laser status; Initial laser power, track length (Tracks mode); Laser ON delay & autodetection; Feedback control parameter
• Other features: Process data logging, Circular & rectangular Region-Of-Interest (ROI)

Inline Quality control system for brake disc laser coating process:

• High speed infrared monitoring system.
• Assessment of quality in real time.
• Advanced software for monitoring and process analysis.
• Suitable for AI and self-learning strategies.
• Easy installation and setup.
• Adapted high-speed infrared imaging camera.
• Enhanced productivity and decreased CO2 emissions.
• A unique system than ensures quality assurance in HS-LMD brake disc coatings.

MAIN BENEFITS:

• Identification of dirty and defective surfaces.
• Powder flow rate.
• Bent powder line.
• Blocked injectors.
• Variations in linear speed (feed rate).
• Nozzle misalignment.
• Powder leaks, with the ability to quantify leak size.
• Powder mass flow rate.
• Tungsten Carbide content.

• Components: Sensor head with embedded real-time processing electronics and
  connectors. Imaging lens. Software for system configuration and analysis. Infrared emitter for initial focus and optical calibration.
• Process compatibility: High speed LMD (Laser Metal Deposition) process.
• Mechanical enclosure: IP65 housing with embedded waterblock for air/watercooling
  temperature estabilization.
• Mechanical interface: Multiple Adapters.
• Imaging lens: According to client's specifications and needs. Several optical configurations available. Manual focus.
• Optics requirements: Optical path transparent to infrared radiation (above 1.1 µm) from the
  process area to the optical port is required.
• Dimensions (mm): Infrared camera: 84 mm x 60 mm x 42,5 mm (without Connection box)
• Weight: 0.5 kg
• Power supply: 24 VDC, 6 W. Power supply included
• Infrared camera: VPD PbSe camera, 64x64 pixels (pixel size: 50 microns), sensitive in the MWIR (1 -5 microns). Fully digital and snapshot type ROIC.
• Communication interface: Gigabit Ethernet ( Shielded M12 connector to RJ-45).
• Software: Includes both analysis software and production software.
• Minimum requirements: PC with processor i5, RAM memory: 8 GB. Hard disk available: 1 GB, O.S.: Windows 10 or later (32/64 bits).
• Other features: 2x digital input, 2x digital output (multiple functionalities). Process data logging.

High-speed infrared camera, uncooled performance, capable to acquire up to 4,000 fps

• Detector type: TACHYON 16k FPA with digital interface, uncooled operation (VPD PbSe)
• Array format: 128x128 (16384 pixels)
• Pixel size: 50 um x 50 um (square format)
• Spectral range: MWIR, 1.0 um to 5.0 um
• Peak wavelength of detection: 3.7 microns
• Frame rate: max 4000 images per second, snapshot (TACHYON 16k CAMERA PLUS)
• Optics: 10.5º x 10.5º, f/1.1, 35 mm, manual focus
• Interfaces: GigE VISION 2.0, GenICam
• Software suite, SDK & DLL for dimensional measurements
• Other features: FPA windowing
• Multiple applications: industrial process monitoring, laser process monitoring, quality assessment, gas detection